Structural Frame FEA

The Tempest is a proposed sixth-generation fighter aircraft currently under development for the Royal Air Force by BAE Systems and its partners. As part of the programme, full-scale demonstration models are being produced for display at international exhibitions and trade events.

One such model a 15 metre-long fibreglass replica required a robust internal steel support structure capable of withstanding stringent loading scenarios, including lifting forces, self-weight, and wind loads. Ensuring the structure met these requirements was critical before the model could be safely exhibited worldwide.

We were engaged to perform a detailed structural analysis of the steel framework to verify compliance with the relevant design and safety requirements.

Our analysis identified several regions that required strengthening. Working collaboratively with the design team, modifications were implemented to ensure the structure satisfied all required safety factors.

These improvements enabled the full-scale Tempest model to meet the necessary criteria for public display and ensured its readiness for its planned reveal at DSEI 2025.